Ozone Epo Grout

General purpose epoxy grout.

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Description Ozone Epo Grout is a high strength solvent free epoxy based grouting system offering superior performance for structural applications. provides significant benefits to specifier, end users and is designed for grouting in tight clearances where maximum flow and highest  erformance required.
Primary Applications Fool proof grouting in a variety of weather conditions.
Precision seating of base plates.
Mechanical bridge joints.
Bridge bearing pads.
To fill cavities in concrete.
Machinery grouting.
Structural Anchoring of bolt and re-bar’s.
Rail anchoring and grouting.
Reciprocating machinery, testing equipment.
Heavy crane, high speed turbines, centrifuges and drop forges.
Features / Benefits Low creep characteristics under sustained loading.
Rapid hardening
Resistant to repetitive dynamic loads.
Non-shrink and hence ensures complete surface contact and bond.
High compressive, tensile and flexural strengths.
Fast convenient installation with rapid strength gain.
Withstands a wide range of chemicals
Can be filled 0.25 to 120 mm gap.
High vibration resistance.
Corrosion and impact resistance.
Properties The following results are typical for the hardened grout at 20°C.
Compressive strength(BS 6319, Part 2: 1983) 57 N/mm² 1 day
66 N/mm² 3 days
83 N/mm² 7 days
Tensile strength(BS 6319, Part 7: 1985) 14.2 N/mm² 7 days
Flexural strength(BS 6319, Part 3: 1990) 32.5 N/mm² 7 days
Secant modulus (BS 6319, Part 6: 1984) 13.3 N/mm² 7days
Bond Strength(ASTM C-882-Modified)
Concrete 4 N/mm²
Steel 15 – 20 N/mm²
Color Grey
Consistency Flowable
Application time 40 minutes at 20°C
Mixed Density 2000 kg/m³
Chemical resistance Oil, grease, fats, most chemicals, mild acids
and alkalis, fresh and sea water.

 

Packaging 8kg unit and 16kg unit
Storage Store in dry and cool place below 35 C. Protect from direct sunlight.
Shelf life 12 months if stored properly in original unopened packaging.
Instruction for use
Characteristic concrete strength (N/mm2) 20 25 30 > 40
Permitted concrete shear stress using
Type One Bar(N/mm2)
1.8 2.0 2.2 2.5
Bar Yield Hole
diameter (tonnes) diameter
(mm) Minimum hole depth (mm)
12 5.2 20 280 250 225 200
16 9.3 20 490 445 400 355
20 14.5 25 615 555 500 440
25 22.6 32 750 675 615 540
32 37.0 38 1035 930 845 745
40 57.8 45 1365 1225 1115 980

Concrete surface preparation: All contact surfaces must be free from oil, grease, freestanding water or any loosely adherent material. Concrete surfaces should be cut back to a sound base. All dust must be removed and bolt holes or fixing pockets blown clean of any dirt or debris.
Steel Surface preparation: All steel surfaces should be shot blasted free of rust and flaky mill scale. Cleaned surfaces may be protected by the application of Ozone Epo Prime.
Shuttering: The form work should be constructed to be leakproof as Ozone Epo Grout products are free-flowing grouts. Loss of grout once the material is placed, but not hardened, will result in incomplete filling of the gap. For free-flow grout conditions it is essential to provide a hydrostatic head of grout. To achieve this a feeding hopper system should be used.
Placing: Pour all the contents of the hardener pack into the base container. Mix using a slow speed power drill and paddle until homogeneous. Pour all the liquid into a container with a capacity of 15 to 25 litters. Add all the filler provided for each product. Mix using a slow speed power drill and paddle for 2 minutes or until a uniform colour is achieved in the grout.

Cleaning & Disposal Clean all tools with Ozone Solvent after completion the job. Do not dispose off into water or soil but according to local regulations.
Precautions & Limitations To reduce the risk of exotherm, these products should only be mixed when ready for use and then applied without delay. Any unused residue should be poured onto a disposable impervious surface, in a wellventilated area, to allow cure before disposal.
Health & safety In common with most epoxy resin systems, the Ozone Epo Grout range will react exothermically when mixed and left in bulk. The heat generated may be excessive and can lead to vapor emission and splash damage to adjacent.

WARRANTY: Ozone products are guaranteed against defective materials and manufacture and are sold subject to their standard terms and conditions of sale. Ozone makes no warranties, implied or otherwise, as to the merchantability or fitness for ordinary or particular purposes of its products and excludes the same. If any Ozone product fails to conform to this warranty, Ozone will replace the product at no cost to the Buyer. Replacement of any product shall be the sole and exclusive remedy available and the buyer shall have no claim for incidental or consequential damages. Any warranty claim must be made period from the date of the claimed breach. Ozone does not authorize anyone on its behalf to make any written or oral statements which in any way alter Ozone’s installation information or instructions in its product literature or on its packaging labels. The user of the Ozone products must test the products for suitability for the intended application and purpose before proceeding with the full application of the products.

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